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Dr. Ali Gordon and Mechanics of Material Research Group (MOMRG)
ali.gordon@ucf.edu
407-823-4986
For the process of material testing, one must often purchase an
expensive test frame that takes up much space and only allows for only
a few experiments. Many times,these machines have specific parameters
with which it can be tested and must be sent back to the manufacturer
to repair in the event of a technical failure.Creep and fatigue
tests are one of the many kinds of tests done with these test frames.
Creep testing is generally done under high temperatures for the
particular specimen in question and can be done under a constant load,
called static notch testing, or under a variable load, call cyclic
rupture testing. These tests are used to understand how materials will
react in high pressure and high temperature environments such as engine
turbines. If these tests can be made more accessible, then many could
conduct their own tests without having to pay the exorbitant prices
that some places charge.With this problem in mind, Dr. Gordon
approached Alan Beauchamp, Justin Ewing, and Devon Jackson with the
opportunity to design and build a test frame that would be able
to complete the various tests that he conducts in his lab. He
asked that they design a user-friendly interface that can perform any
creep crack experiment, while being able to log accurate data, run
continuously for months, and be able to run independently of any
computer connection.In addition to the basic specifications, we were
asked to make the entire design portable, so that it can be moved to a
different location during the test in question. Because of this, the
power sources and integrated circuits must be light as a whole and easy
to carry.The graphical user interface(GUI) must be easy to use and
intuitive. It should be allowed for the experimenter to conduct a
dynamic range of tests with many different parameters it allows
for changing of parameters because of different systems and sensors
while the experiment is being initialized. Also there should be a
carrying case that has a display and control functions for when there
is no computer attached. The control functions that are on the carrying
case are start, stop, pause, resume, reset, actuator up/down, and
emergency stop. In addition to these buttons, there is also a display
screen that shows the status of all the sensors and loop elements.